The UN has declared 2022 the “International Year of Glass”. This puts much more concentrate on production circumstances within the energy-intensive glass trade, and efficient technologies alongside the complete worth chain are particularly in demand. Vacuum know-how also has a serious affect on sustainability in glass production – because stable vacuum is needed in many processes. Atlas Copco makes a speciality of providing energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of extremely efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their shape and the ultimate contact utilizing vacuum expertise. The ultimate contact includes including a customer’s emblem or title. When shaping the glass, better embossing of the brand or any lettering is achieved if the trapped air between the glass mold and the actual glass has been eliminated as finest as possible. With an output of 650 million jars per yr, the proper vacuum system is a vital factor for the effectivity of the complete plant for Noelle + von Campe. เกจวัดน้ำยาแอร์refco , with its software experience and experience in supplying vacuum pumps to the glass trade, knows the precise requirements of the market. They have a protracted history in partnering with glass manufacturers. Their options and installations are made to measure for each particular person customer. This was one of the reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum know-how alone saves lots of power: the same manufacturing result could additionally be achieved with compressed air however would devour more vitality. With its progressive motor concept for glass manufacturing, the Atlas Copco GHS VSD+ sequence is certainly one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable velocity management, the screw pumps could be adapted exactly and shortly to the respective vacuum requirement. เกจวัดแรงดันเชื้อเพลิง and the set point management presents optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved round 27% in vitality prices.
Increased stability in the vacuum provide
The decreased vitality consumption isn’t the one advantage of the GHS VSD+ vacuum resolution. The complete vacuum provide at Noelle + von Campe is now extra stable than earlier than. „When we change tools or adapt our processes, for example, the model new central vacuum system continues to reliably supply our complete production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a end result of the dependable, uninterrupted vacuum supply in flip has a direct effect on the quality of our end products. And when it comes to the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further cost reductions are generated by the ES central management: „The clever system coordinates using the vacuum pumps with one another – this saves much more costs, also for maintenance and electrical energy. A big benefit: the customers additionally obtain significantly quicker amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps simultaneously. The smart management system balances and optimizes the efficiency of all machines, decreasing the general power consumption. Compared to competitor merchandise, the intervals between maintenance are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the reality that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the merchandise but in addition to the production process. This is where Atlas Copco’s extensive expertise in working with glass manufacturers pays off. That is why Atlas Copco also personalized the piping of the vacuum pumps. Atlas Copco is thus, as it had been, a one-stop store for glass manufacturers – from the pump to the connection methods. And so, on stability, Noelle + von Campe will get more for less: more vacuum, more management and more stability for less energy consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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