A salt extraction operation had to move shortly from an onshore to an offshore website equipped by 5 km of pipework. The company turned to circulate management partner Celeros to assist meet the distinctive circumstances encountered on the new salt properly.
Overview of the 2 new water injection pumps for single and parallel operation, following installation and commissioning at the Frisia Zout BV website.
A new salt extraction plant off the north coast of Holland has been brought on-line forward of schedule, preventing a possible halt in production when the present onshore properly developed issues. Frisia Zout BV, a half of K+S Minerals and Agriculture GmbH, was able to overcome the time and technical challenges of accelerating the venture by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes unfastened to a 40,000-tonne storage facility for supply in bulk to business. The remainder is packed in smaller quantities to be used in meals production or made into cubes for water purification.
The salt is extracted under licence from the Dutch authorities. เกจวัดแรงดันน้ำดิจิตอล
allowed K+S to extract salt from underground on the mainland. Due to regulatory adjustments, the model new licence would solely allow extraction from subsea sources off the coast. Consequently, a new borehole and related plant was required on the Frisia Zout BV web site.
New challenges
K+S began planning for a new pump constructing in 2017, and development began in April 2020 with the aim of bringing it onstream before the prevailing extraction licence expired at the finish of 2021. However, unforeseen difficulties arose with the present onshore properly, which meant that production would stop before anticipated. To bridge the gap, Frisia Zout BV began bringing in salt water by tanker, but this was an costly different. As a end result, it grew to become imperative to bring the model new offshore properly onstream as quickly as attainable.
Time pressures were not the one challenges the corporate confronted. Due to the natural geology, the extraction path to the new offshore useful resource was not a straight bore: it changed path twice earlier than reaching the salt deposits. In fact, the new plant is fed by one of many deepest wells on the planet and has 5 km of pipework past the water injection pumps. As a result, the process water has to be pumped in at high pressure (250 barg) and at a high move price (450 m3/h) to extract the quantity of salt required, making the selection of pumps crucial to success.
Total resolution
Frisia Zout BV has a protracted and established relationship with Celeros FT through the ClydeUnion Pumps model, based not solely on the prime quality of ITS OEM pumps but also on its capability to reply rapidly to any operational issues. The firm turned to its trusted circulate management partner once again for help in meeting the distinctive circumstances encountered on the new salt properly.
Celeros FT model ClydeUnion Pumps assessed the circulate necessities for the water injection process on the new plant and verified that CUP-BB3 pumps might be made to satisfy requirements. The pumps had been specified with Duplex stainless-steel casings because they would be operating in a salt-laden environment. Celeros FT manufactured, equipped, installed and commissioned the mission-critical pumps for injecting water into the new offshore salt cavern, meeting unusual necessities for high pressure and high move rates. In addition, they supported Frisia Zout BV in bringing an older pump back into service as a spare: assessing it and upgrading the casing to make sure it met the new obligation necessities.
Jouk Riemer, venture supervisor for Frisia Zout BV, defined: “We have used CUP-BB3 pumps up to now and located that their multistage centrifugal design provides better performance, in comparison with plunger pumps, for this software. เกจวัดไนโตรเจนราคา needed to make use of them once more for the model new venture. The Celeros FT group responded to the challenges magnificently, using their engineering expertise to establish one of the best answer to meet the stress and move charges we required, delivering the pump skids to fulfill the brand new development schedule and helping us keep the challenge on observe.”
Future assured
The new salt extraction plant got here on-line in December 2020. Its CUP-BB3 pumps meet the high stress and move rates required for the appliance and may run in parallel, which has improved productiveness. The availability of a spare pump gives extra confidence that production downtime might be minimal. The company’s capability to meet the accelerated challenge deadline is especially impressive when you think about that the Covid-19 pandemic was already affecting provides of materials and components. The Celeros FT team labored onerous to make certain that this didn’t have any influence on their buyer.
Celeros FT additionally supplied specialist engineering experience all through the installation and commissioning phase and will proceed to make sure the pumps operate satisfactorily throughout the plant’s 15-year lifespan, although the pump constructing could also be required to serve more than one properly in future as demand for K+S high purity salt continues to grow. Easy replacement of put on and tear components and ongoing service help from Celeros FT will make positive that the BB3 pumps continue to fulfill operational parameters throughout the extraction plant’s lifetime.
Riemer stated: “The combination of top quality OEM gear and practical engineering skills supplied by Celeros Flow Technology was instrumental in delivering this challenge forward of time. I’m convinced it might have taken a lot longer to get what we required from another pump manufacturer. The company’s responsiveness was crucial in meeting our revised deadline, reducing costs and preserving extraction at this web site viable.” Riemer concluded: “This is the first offshore extraction well we’ve developed but it has been a largely positive experience due to Celeros Flow Technology. They brought invaluable engineering expertise and specialist pump information to this venture and are a elementary a half of its success.”
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