SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the next generation of pumps. The business leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main commerce honest for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership within the area of clever and revolutionary options.
The same applies to the opposite commerce truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only considered one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly developing its digital services and products with ambition and keenness. The pump manufacturer combines its digital solutions with the traditional pump enterprise to offer its prospects more time for the necessities, reduce costs and simplify processes.
At the world honest for environmental technologies on the finish of May, worldwide trade visitors will experience the premiere of a fully automated resolution with built-in Industry 4.0 features. The current premium model range SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. at the second are a thing of the previous in terms of upkeep. One click from a distant location and the stator is again in high form. The range, which was developed on the idea of customer necessities, makes upkeep work a lot easier and therefore helps to avoid wasting time and costs. Retensioning ensures fixed pumping capacity and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is increased and upkeep occasions are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance could be easily performed by one particular person. Suction or strain lines not have to be removed. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the flow fee is reduced because of put on and tear. เกจวัดแรงดันลม , the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the need for any particular tools. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the control room through analogue signal traces or digitally by way of various fieldbus techniques. Quick access on web site on the pump may be achieved by way of a management panel or via Bluetooth utilizing an app for Android and Apple tablets which may be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, companies and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be used for course of optimization. All collected information is saved reliably and securely within the cloud. The real-time data from the monitoring service present feedback on put on and tear or point out that spare elements are due for reordering soon. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the working and upkeep directions based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to allow predictive upkeep forecasting and identification of abnormal situations. By combining completely different sensor data, guidelines may be created to trigger alarms. For instance, a lowered circulate rate at increased pump velocity compared to the pump’s individual calibration curve would point out pump wear. This implies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information also permits SEEPEX to make extra correct life cycle predictions for each pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system solution that mixes some nice benefits of two pump technologies to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as much as one thousand meters to its destination using pulses of compressed air within the pipes. For disposal firms, this alternative to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes within the form of a bundle unit, which accommodates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be connected to the Connected Services of SEEPEX as an enlargement.
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