SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the following generation of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading trade fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as soon as again demonstrates its market leadership within the area of intelligent and revolutionary options.
The identical applies to the opposite trade fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital services with ambition and passion. The pump producer combines its digital solutions with the standard pump enterprise to provide its customers more time for the necessities, cut back prices and simplify processes.
At the world honest for environmental technologies at the finish of May, international trade visitors will experience the premiere of a completely automated answer with integrated Industry four.0 options. The present premium mannequin vary SCT AutoAdjust offers revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. are actually a factor of the previous in phrases of maintenance. One click on from a distant location and the stator is back in high shape. The vary, which was developed on the idea of buyer necessities, makes upkeep work much easier and therefore helps to save time and prices. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and upkeep times are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also significantly decreased. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance can be simply carried out by one particular person. Suction or pressure traces not have to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate price is lowered due to wear and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the need for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room through analogue signal traces or digitally by way of numerous fieldbus methods. Quick entry on site on the pump may be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, providers and processes. เพรสเชอร์เกจคือ bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present feedback on wear and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and maintenance instructions primarily based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical knowledge to enable predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor knowledge, guidelines may be created to set off alarms. For instance, a reduced move price at elevated pump pace compared to the pump’s particular person calibration curve would point out pump wear. This means that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge additionally permits SEEPEX to make more accurate life cycle predictions for each pump kind primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system solution that combines the benefits of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its destination using pulses of compressed air within the pipes. For disposal firms, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the type of a package unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be related to the Connected Services of SEEPEX as an enlargement.
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